When
a beginning woodworker takes on a project, she usually stocks her shop
with tools for basic operations: something to cut with, something to drill
holes with and something to measure with. Lots of beautiful projects can
be made with surprisingly few tools.
The
saber saw, or "jigsaw" is a standard first purchase, but if a thin workpiece
isn't stabilized while being cut with one, the rattle and vibration it
can cause will tingle you from apex to appetite, to put it politely.
Years
ago, when the saber saw was my only powered cutting tool, I needed a high
flat table to lay the workpiece on because the reciprocating blade extends
3 1/2" to 4" below the baseplate of the saw.
With
two pieces of 2x6 pine for end pieces (about 12" long) and two 1x6s secured
flat across them with a one-inch space open in the middle, I made a jig
to fit across the width of the workbench (in this case, 15"). By attaching
an extra "heel" strip at the bottom of the front 2x6, I could lock the
jig in the jaws of the bench's face vise to anchor it for any cutting
operation.
The
one-inch center opening of the jig allows the saber saw to cut through
material being supported on both sides. If the cut is long, simply cut
in for a bit, then move the piece toward you and you'll have another 13"
or 14" of clear space to continue the cut.
Arcs
and circles can be cut on the outside of the jig, turning the saber saw
around the corner point and moving the workpiece as necessary. This only
supports one side of the cut, but is sufficient if the cut off portion
is supported by hand. Most workpieces can be clamped with spring clamps
at the jig's sides, which makes the cut considerably more stable.
This
jig is also useful for supporting work while drilling through holes with
twist drills or a spade bit, if it's not too large. Place a scrap piece
of plywood cut to fit below the jig to protect the benchtop, then secure
the work so the drill bit will pass through the center space of the jig.
Repeat holes in a long line can be done this way with a portable drill
by moving the work forward.
After
upgrading to stationary machines, I still pull out this jig to elevate
work off the bench for edge sanding or to hand plane a short bevel. It
stores on the shelf below the workbench and never really gets a chance
to "collect dust". That's the real beauty of many jigs: we start out needing
one for a particular function, then discover ways to adapt it to other
uses. These are the ones worth keeping around!